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TABLEOFCONTENTS
1.DESCRIPTION
2.APPLICATION
2.1Purpose
2.2
FallArrest
2.3
Restraint
2.4WorkPositioning
2.5Suspension
2.6Rescue
2.7ApplicationLimits
3.SYSTEMREQUIREMENTS
3.1Capacity
3.2
CompatibilityofComponents
3.3MakingConnections
3.4AnchorageStrength
4.INSTALLATIONANDOPERATION
4.1Inspection
4.2PlanfortheApplication
4.3ClearFallDistance
4.4SwingFall
4.5CaptivePinInstallation
4.6CarabinerInstructions
4.7AttachingtheCarabinertoAnchorage
4.8AttachaSubsystem
4.8.1PolyesterRopeConnections
5.SPECIFICATIONS
6.MAINTENANCEANDSTORAGE
7.INSPECTION
7.1InspectionProcedures
8.MARKING
APPENDIXATa
ble1,ListofAcronyms,Figures19,Inspection
Record
1.DESCRIPTION
FallTech®carabinersareforgedsteeloraluminumconnectorcomponentswithanormallyclosedgatewhichisopenedtoallowconnectionto
othercomponents.Thegateauto
maticallyclosesandlockswhenreleased.Thegatewillremainclosedandlockeduntildeliberatelyopened.Some
modelsareequippedwithanoptionalcaptivepin,toisolateattachedhardwarecomponentsandavoidcontactwiththegate.Carabinersare
availableinthreebroadsizecategories,Compact,MediumandLarge.SeeTable1inAppendixA(allfigureandtablereferenceshereafterareto
AppendixA).SeeFigure1.
AlistofacronymsusedinfallprotectionandfallarrestisprovidedinAppendixA.
Forpurposesofthismanual,thecarabinersmaybereferredtoastheconnector,theequipment,ortheunit.
2.APPLICATION
2.1Purpose:ThecarabinerscoveredinthismanualareintendedasconnectorcomponentsinPersonalFallArrestSystems(PFAS).Other
applicationsareRestraint,WorkPositioning,PersonnelRidingSystems,SuspensionandRescueSystems.SeeFigure2.
2.2
PersonalFallArrestSystems:ThecarabinermaybeusedasacomponentofaPFAS.APFASisanassemblyofcomponentsandsubsystemsused
toarrestapersoninafreefall,andwilltypicallyincludeananchorage,anenergyabsorbingconnectingsubsystem,eitheraShockAbsorbing
Lanyard(SAL)oraSelfRetractingDevice(SRD)orafallarrestor(ropegrab)orlifeline,oranysuitablecombination,connectedtothedorsalDring
onaFullBodyHarness(FBH).Maximumpermissiblefreefallis6’.
2.3Restraint:RestraintsystemsaredesignedtorestraintheuserfromreachingafallhazardandtypicallyincludeanFBHandarestraintlanyardor
restraintline.Verticalfreefallisnotpermitted.
2.4 WorkPositioning:WorkPositioningsystemsareanassemblyofcomponents,subsystemsandconnectorstopartiallysupportandstabilizea
workeratanelevatedwork
locationandallowtheuserfreeuseofbothhands.
Thesystemshallbesecuredtoananchoragecapableofsupportingatleasttwicethepotentialimpactloadofanemployee’sfallor3,000lbs.,
whicheverisgreater.Eachworkpositioningsysteminstallationmustbeindepend
entlycapableofsupportingtheseloads.Workpositioningsystems
allowamaximum24”offreefall.
2.5 Suspension:SuspensionsystemstypicallyincludebodysupportandabackupPFASwithanFBH,withasuspensionlineandbosun’sseat
connectedviaacarabiner.
2.6Rescue:RescuesystemstypicallyincludeanFBH,andaspecializedsetofequipmenttorescueaworkerafterafallevent.
2.7ApplicationLimits:Takeactiontoavoidsharpedges,abrasivesurfaces,andthermal,electricalandchemicalhazards.Considersystem
requirementswhenmakingattachments.
DONOTusethecarabinerstohoisttoolsormaterials.
3.SYSTEMREQUIREMENTS
3.1Capacity:ThecapacityofthecarabinersinSpecificationsislistedas425lbs.(193kg).
NOTE:TomaintainANSIZ359compliance,limittotaluserweighttonomorethan310lbs.,(140.6kg),includingclothing,tools,etc.
NomorethanonePFASmaybeconnectedtooneanchorageatonetime.
3.2
CompatibilityofComponents:FallTechequipmentisdesignedforusewithcompatiblecomponentsandsubsystemsonly.Substitutionsor
replacementsmadewithnonapprovedcomponentsorsubsystemsmayjeopardizecompatibilityofequipmentandmayaffectthesafetyand
reliabilityofthecompletesystem.Connectorsareconsideredtobecompatiblewithconnectingelementswhentheyhav
ebeendesignedtowork
togetherinsuchawaythattheirsizesandshapesdonotcausetheirgatemechanismstoinadvertentlyopen.ContactFallTechifyouhaveany
questionsaboutcompatibility.Connectors(hooks,carabiners,andDrings)mustbecapableofsupportingatleast5,000lbs.(22kN).Connectors
mustbecompatiblewiththeanchorageorothersystemcomponents.Donotuseequipmentthatisnotcompatible.Noncompatibleconnectors
mayunintentionallydisengage.Connectorsmustbecompatibleinsize,shape,andstrength.Selflockingsnaphooksandcarabinersarerequiredby
ANSIZ359andOSHA.
2
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